Second gear dogs are rounded and/or you have a bent shifter fork/s. Need to tear down and repair/replace 2nd gear, undercut tranny, replace both shifter forks and put a set of APE tool steel shifter shafts for insurance.
There is a tranny in the classifieds right now that already has the gears undercut.
https://www.hayabusa.org/forum/parts-modifications/158555-gen-1-undercut-transmission.html
Exactly! That is what I just had done to my tranny, now shifts like butter!Second gear dogs are rounded and/or you have a bent shifter fork/s. Need to tear down and repair/replace 2nd gear, undercut tranny, replace both shifter forks and put a set of APE tool steel shifter shafts for insurance.
Thanks guys! Is it easy to take it out your self? And how much is it to have it done? And does the engine have to be pulled or can it all be done without spliting the case to get access?
Thanks again, Geoff
Motor has to come out, and the lower end must be opened!