Hi JC -
>due to I own a Turbo Busa I learned how to use a Dyno correctly.
What other dyne systems are you experienced in using for tuning?
> and if you do not load a motor you will never have proper A/F readings
Why is that? Why does motor loading affect the a/f ratio?
You didn't answer the question about the 16:1 - 17:1 a/f ratio -
Did that a/f ratio lean "hole" correspond to a huge power drop "hole"?
> I did not only use a pull for the test I also use heavy and light loads.
<u>What was the difference in power in:
inertia power?
heavy load power?
light load power?</u>
We can measure power under:
Steady state at any rpm and TH position (uncontaminated gas samples - 4 Gas (CO%, HC, CO2, O2% AND 3-5 sec snapsots of the power there)
Inertia only (sort of useless loading)
Controlled Acc. rate between 5fps/s (WAY too long test), 20 fps/s (common acc rate for stock geared bikes) and 35 fps/s
Controlling the Acc Rate allows:
The tuner to measure the power under real world anticipated loads - We could duplicate the road load and wind resistance loading that occurs at the end of the 1/4 mile, for instance.
An 8 sec inertia Sweep doesn't - so the best power in an 8 second Sweep doesn't mean best power at the end of the the 1/4.
Was the inertia HP lower than the heavy load hp - or was the light load hp better or worse HP?
>Also I used something to verify my results that some shops don't .......it is called a track where MPH = HP
<u>Good!
Now - is a 13.1:1 af ratio best? That's what the AMA dj guys tune to.
Is it best for a turbo? A low compression engine? A high compression engine?</u>
I watched them set Team Suzuki pc to 13.3:1 and the Suz 750 gained 1.5 djhp over 13.1:1 - They weren't concerned.
They put it back to 13.1:1 af and lost the 1.5 djhp - Because "that's the right a/f ratio...."
Sigh...... ( I guess that's OK - we weren't helping them!)
Would it not be a fair assumption that if the engine made more power, it WAS a more correct a/f ratio?
Why all the yack yack about tuning to an "a/f ratios" being the unerversal solution to tuning if best power was obtained with some other fuel value?
I went through this list and picked out quite a few complaints about pc's (I don't know who did the bikes) that were "custom" mapped and were too rich at part throttle. Maybe yours aren't, but the whole concept of using an o2 sensor and setting to a "magic" a/f ratio is pretty simplistic and when actually put to the test, will only get you close at any particular rpm and throttle position and further testing at those rpms will actually get the correct a/f ratio and ignition timing.
So - what's the point of yacking about "optimal a/f ratios" when they aren't the end result? (a $2000 dynojet training course in the desrt of Arizona?)
So, in the upper levels of tuning - it always ends up "get it close" with some exhaust gas reading- then tweak at
each spot to make best power.
That's how we did Corona Suzuki's bikes and we were rider's choice and laptime winner every time.
Major fun one?
An 8 mph top speed improvement over "best dynojet dyno" settings on gsxr1000......
Same with 250 GP bikes - We did the tuning for 9 of 10 top USA bikes by the end of last year. Yamaha's, Honda's and factory Aprilia's.
What worked best on our dyne systems also worked best on the track.
Period.
It wasn't me who did all the tuning - I trained 2 people to do the testing at AMA races (and that's certainly NOT a controlled environment!).
What was the total training?
Test it like it's a customer's bike at our little retail shop in San Rafael.
We had to undo the dynojet tuning done at the #1 rider's sponsor - according to the dj dyno they have - the bike wanted tons of ignition advance - but, the track showed that was wrong.
Just another example of optimal under dj loading and not optimal in real world.
Of course - when they brought that bike back and retested it on their local "offical dynojet "tuning" center" 250 - it was down in power....
Oh! Paul W. at Marrietta.... Same deal - Tried to use dj 250 and tune to a/f ratio and tune ignition timing.....
Took a very quick bike and tuned it backwards... Misery until he was told by someone else that you can't tune a 2 stroke on a dj and to put it back to close to the original tuning.\
Power was back and he just went to the track and changed jets till the bike made best power (as we would have done).
So - the gist is -
You should wonder why the test results were so much different on the different dynos when tested under different load conditions and goals from the testing that you did.
And the examples I brought up were just to give a little more food for thought -
<u>Question:
What effect does advanced or retarded ignition timing have on residual o2 (and hence apparent a/f ratio) in the exhaust?</u>
>his HP was low compared to all the Busas I have done.
As we all know, there is a range of hp that a particular model will put out. Some are really good and some are not so good.
I find that the Busa's are generally pretty stable at 135 to 138 TRUE HP when stock and 142 to 144 is pretty good for a race slipon.
http://www.factorypro.com/dyno/true1.html
Take the zx12, though - and I get a 10 TRUE HP range - from slightly better than the Busa HP range to a lot worse (hence the zx12/Busa who's stronger internet blather).
I heard 145.3 TRUE HP and that was very good for the mods done.
>PS. Marc I understand what you are saying but their fuel map that they made was leaner everywhere than the stock ECM EXCEPT at Idle.
Could it be that the bike ran properly and tuned nicely and lord almighty - that an o2 sensor said it was wrong - but it ran right?
Dynojet heresy?
>It could be that the "approved" shop need some lessons on tuning.
Now THAT should make you wonder, rather than accuse and assume that there aren't complaints (with or without merit) about your work by others about how perfect your test equipment and procedures are.
As it is - all you did was scare some poor rider who doesn't know any better and maybe will make $200 to tune it so that his "a/f ratio" is "right".....
If you acted a bit more open minded, you would be wondering as to how they got better power with whatever settings they arrived at and also wonder what in your testing, makes their settings so wrong from your optimimum testing procedures.
An open mind is a terrible thing to waste.
I didn't start designing dynos and test routines until we ran into constant dj dyno vs. real world quandaries - What worked best on the dyno def. didn't work best on track -
1990 - Road Atlanta WERA Final - all top 5 used the same carb kit - not dynojet - even though, on the dj dyno, with their loading, their kit worked best - it comparatively paled on the track.
Starting the concept that "what works best on an inertia dyno doesn't necessarily work best in the real world".
Hence the question that you didn't answer - What does an 8 second sweep test for power have to do with conditions in the real world?
>And yes my offer still stand anyone who has a TEKA and wants me to map with it I will do it with your TEKA for FREE. I still want to see if it really works.
When you can do power testing at a single rpm point in 3-5 seconds so you don't overheat the engine I suppose that you'll have the equipment required to do a meaningful test -
Otherwise, you'll just get frustrated and not be able to tune it and loudly proclaim the the TEKA (regardless of the teams who use it (#1 Endurance and Sprint WERA Vesrah Racing, #2 Robert Jenson, etc...) "doesn't work".
<u>Hey!
Why didn't you just sell the guy a pc and map over the TEKA settings so that the owner could just unplug the pc and compare. There's no physical reason why that can't be done.</u>
But even dj guys at AMA races stopped tuning pc's if they knew that the rider would also have us do a map, too......
I'm not saying that the dj dynos are not a good piece of equipment, it's just that dynojet's insistance to tuning to an a/f ratio and their lack of ability to controll acceleration rate when testing power in a sweep def. skews dyno optimum as referemced to real world optimum.
Open mind, good, flexible equipment and knowing that there's always more to learn about tuning out there - life is good when you go for it!
The tools for success.
Cheers!
Marc
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