The Buell pegs aren't tough to install if you have any ability with tools. If you don't, you HAVE to have a friend who can do this.
1) Remove the old pegs. You will be reusing the pins and clips.
2) The mounting area of the Buell pegs is too thick to fit into the Suzuki mounting boss, so you'll have to make them thinner. I used a bench grinder and took material off the top and bottom a little at a time (they are aluminum, so it comes off easy) until they just fit into the the boss.
3) The hole for the mounting pin in the Buell peg is larger than the Suzuki pin, so bushings must be used. I went to the local Advance Auto Parts store and bought a packet of door hinge pin bushings that were marked "for GM vehicles". I placed one in the top hole of the peg and took more material off the pegs until the peg with bushing would just fit into the boss.
4) Then I used a 3M surface conditioning disc in my air-powered die grinder to smooth the machined surfaces and remove the grinding wheel marks. You could also use a Dremel tool or (perish the thought) fine sandpaper by hand. The extra clearance gained during the polishing process allows the pegs to slip into the bosses easily.
5) Insert another bushing in the bottom hole in the peg, from the top like the upper hole, put the spring in the peg and slide the whole works into the boss. Slip the pin down through the bushings and spring and put the clip on the bottom end of the pin.
You're done! It took me about 45 minutes but I'll bet I could do another set in a half-hour.
You will find that your shifter and brake pedal are too high with your feet on the lower pegs. Both can be adjusted to fit the pegs. And since the Buell pegs reposition your feet outward slightly, you'll find yourself turning your toes inward to shift. I extended my shifter to fit the new pegs.
1) Pop the linkage rod off the shifter and remove the shifter from the pivot on which it mounts.
2) Remove the rubber covering from the rod that your foot contacts and saw off the "nail head" from the end of the rod.
3) I then went to a machine shop and had them weld a 3" length of 1/2" aluminum tubing onto the shifter. The tubing slides over the rod and is welded where it contacts the shifter. My bill to cut the piece from round stock, drill the hole through it and weld it to the shifter was $22.00.
4) Since bare aluminum will discolor your shoes, I bought a length of 5/8" clear plastic tubing (which has an inside diameter of 1/2", so it fits over the extended shifter rod perfectly) from Home Depot, slid it over the aluminum tubing and trimmed it flush with the end of the tubing.
5) Reinstall the modified shifter.
Unless you hardly lean your Busa over at all, you'll probably want to unscrew the "feelers" from the new pegs, as they will be contacting the pavement often. They make a huge difference in comfort and when used with higher, flatter bars (I have HeliBars on top of a 3/4" Genmar riser) and a lower seat (mine are Tobins), they complete a package of mods that really reconfigure a Hayabusa into a great sport-touring bike.
Ed
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