SHIRO HAYABUSA
Registered
maybe the idler gear isn't seated all the way and it's binding up against the cover when you tightened it down. You mentioned the sleeve didn't seat flush with the post...is it like 1/64" sticking out, or closer to 1/8"?
Is there a clicking from the relay when you hit the starter?
Yes relay is clicking and it sticks out 1/64 or 1 mm. I think part of the problem with the seating all the way is the titanium ring got a little flattened when I tried to made it flush. I guess it won't go on anymore...???