OK, so some of you need to step away from the internet metallurgy...
The yield strength on 6061 T6 aluminum is ~250 mpa...
EVEN IF the levers are cast, and had significant amounts of hydrogen sucked into them, which can happen... your talking about a reduction of strength to around ~200 mpa at worst...
NOW... that means, if these chinese knock offs are failing, they are either NOT being heat treated and precipitation hardened correctly.. which in that case makes them untempered 6061 which is significantly weaker... OR they are not 6061 aluminum AT ALL...
the tempering is the more likely fault, as it is possible to screw this up, and end up with a piece of junk, still labled as T6061 aluminum....
SO, here is what I am going to do...
im going to buy a set of the 20 what ever dollar chinese knock offs, chop them up, and take them into the lab...
i'm going to toss them into the SEM, and do a full analysis and see what comes out...
I ALSO will do hardness testing on them...
either they come out to be the same as standard 6061-T6 and they are as "strong" as the other pieces, excluding any parts attached... or they come out as slag...
NOW, if someone has a broken pazzo, or would like to donate a pazzo to me to test i would HAPPILY run that one as well, to give us a comparison...
The SEM tests are destructive, so the lever would be dead after i was done...
i could however do hardness tests on the lever that would not be destructive...
PM Me if you have levers to donate, again, broken ones are fine as i'll be chopping them up anyhow for SEM...
argument done...