I was thinking this too... it cant be good on the clamps to have metal on metal. Even the stock cans have that rubber piece that goes helps with vibration and overall movement.
I have the same problem, C4 polished aluminum, love the cans,but I too have broken two staps in the same spot. Drove me nuts trying to figure out what was going on. If you look at stock cans the mounting bracket is offset to the inside so it bolts close to the footpeg mount. With TB the strap is in the centre of the cans so they give you that spacer to step it out. The problem now is because of the rubber grommet in the foot peg mount and the offset, there is movement which eventually breaks the strap.
I am going to machine a couple of new spacers that does away with those rubber grommets so the cans mount solid to the foot peg mount.I'll let you know how they work out. To me this is a lousy design oversight on TB part.
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