Rally / Racing With Gen-1 Daihatsu Sirion (city Car)




AndhiSatria

Registered
Dear member of HAYABUSA.ORG


Greeting from Jakarta, INDONESIA.

I used to race Offroad Racing longtime ago and have my own workshop which specialize in modification, intalling and tuning suspension. Thereafter, we build several semi tubular as well as full tubular offroad race car with Jeep I-6 engine, Chevy based V-8 (www.dssgarage.com)

Years ago, I boought HAYABUSA GEN-1 engine from HOLESHOT RACING, but do not have the time and knowledge to finish the project in installing it into car based chassis. At that time it was difficult to find detail process of how to install everything needed.

NOW, I am planning to finished the unfinished task., and would like to document the day-to-day process of transforming a small city car common in Indonesia called Daihatsu Sirion into a Rally / Race car using the Hayabusa HOLESHOT RACING engine.

This thread is JUST to DOCUMENT from the very beginning, and NOT TO CHALLENGE anyone here who are surely more expert than I amn but rather to document step-by-step so that it might be easire for the next person who do not have expertise like me but would like to start building.

Again, we are located in Indonesia, and there are maybe only 10 Hayabusa owners, as big motorcycle is NOT SOLD in Indonesia due to LUXURY TAX. Therefore, there are not any single SPORTSBIKE Shop who is selling HAYABUSA PARTS / PERFORMANCE PARTS.

So, as results, there are NO-ONE here in Indonesia that we can discuss about these projects, and we have to correspond to several people in New Zealand, Australia, US, UK, etc.


Any advice and comment from you guys about the build process are welcome and really appreciate...., as surely I will have lots of things to asked you guys...


So here we go.... (wished me luck....)


?temp_hash=527e93ec6413da62bd4319d5aac655cd.jpg

?temp_hash=527e93ec6413da62bd4319d5aac655cd.jpg



DaihatsuSirion-2-vert.jpg


HIN Daihatsu Sirion Livery Design-01a.jpg


HIN Daihatsu Sirion Livery Design-02a.jpg
 

VIPER

Formerly known as viperblackbusa.
Registered
That is and will be an awesome project. Give me a few minutes and i will find the thread i am looking for to link you to. It may have some great info on it. BTW there are numerous individuals here who can and will be able to help you!

Building A Exo-busa Kit Car

Check that thread out....may have some info ...at the very least he built that from the ground up he may be helpful.
 

AndhiSatria

Registered
That is and will be an awesome project. Give me a few minutes and i will find the thread i am looking for to link you to. It may have some great info on it. BTW there are numerous individuals here who can and will be able to help you!

Building A Exo-busa Kit Car

Check that thread out....may have some info ...at the very least he built that from the ground up he may be helpful.
Thank you very much/ I surely will need lots of help, as this is my 1st time having this engine on hand. I know nothing about its wiring, connections, all security features, etc.

HOLESHOT RACING said that they have modified the existing original wire looms to elimintae speed control, clutch pressing on start-up, jack-stand security features. etc and said it is a STRAIGHT and SIMPLE CONNECTIONS.

Well....., let wait and see....
 

AndhiSatria

Registered
Day-1

Concept :
  • To use daily city car common in Indonesia ie. DAIHATSU SIRION
  • Modified for ROAD RACE TOURING / SPRINT RALLY
  • Extrerior looks has to be original
  • Interior looks has to be original using standard Dashboard, except A/C
  • If possible to use all interior, except taking out parts that is interfering with SAFETY

Target :
  • To participate in Sprint Rally and Road Race

Modification :
  • Replacing engine with GEN-1 Hayabusa
  • Installing adjustable camber / castor adjustable plate dari ISC COILOVER
  • Replacing suspension with ISC COILOVER Suspension depan & belakang
  • Modify from front wheel driver (FWD) into rear wheel driver (RWD)
  • Installing roll-cage / roll-bar / safety-cage with original interior if possible

228441_1474963977.jpg


228441_1474963991.jpg


Project :
  • HIN - HOT IMPORT NIGHTS
  • HIN GIRLFRIENDS - HOT IMPORT NIGHTS GIRLFRIENDS
  • TUNEUP DIGITAL MEDIA
  • ISC COILOVER - Coil Over Suspension (Rally / Racing)

Modification Support by :
  • DSS GARAGE (www.dssgarage) - Custom Roll-Cage, Custom Fabrication, Suspension Tuning
  • DSS DYNO - ECU, Engine Modification, Engine Installation. Chassis Dyno, Tuning
 

AndhiSatria

Registered
Day-1

Concept :
  • To use daily city car common in Indonesia ie. DAIHATSU SIRION
  • Modified for ROAD RACE TOURING / SPRINT RALLY
  • Extrerior looks has to be original
  • Interior looks has to be original using standard Dashboard, except A/C
  • If possible to use all interior, except taking out parts that is interfering with SAFETY
Target :
  • To participate in Sprint Rally and Road Race
Modification :
  • Replacing engine with GEN-1 Hayabusa
  • Installing adjustable camber / castor adjustable plate dari ISC COILOVER
  • Replacing suspension with ISC COILOVER Suspension depan & belakang
  • Modify from front wheel driver (FWD) into rear wheel driver (RWD)
  • Installing roll-cage / roll-bar / safety-cage with original interior if possible

228441_1475005505.jpg


228441_1475021286.jpg


228441_1475020729.jpg


Project :
  • HIN - HOT IMPORT NIGHTS
  • HIN GIRLFRIENDS - HOT IMPORT NIGHTS GIRLFRIENDS
  • TUNEUP DIGITAL MEDIA
  • ISC COILOVER - Coil Over Suspension (Rally / Racing)
Modification Support by :
  • DSS GARAGE (www.dssgarage) - Custom Roll-Cage, Custom Fabrication, Suspension Tuning
  • DSS DYNO - ECU, Engine Modification, Engine Installation. Chassis Dyno, Tuning
 

AndhiSatria

Registered
Day-1

Concept :
  • To use daily city car common in Indonesia ie. DAIHATSU SIRION
  • Modified for ROAD RACE TOURING / SPRINT RALLY
  • Extrerior looks has to be original
  • Interior looks has to be original using standard Dashboard, except A/C
  • If possible to use all interior, except taking out parts that is interfering with SAFETY
Target :
  • To participate in Sprint Rally and Road Race
Modification :
  • Replacing engine with GEN-1 Hayabusa
  • Installing adjustable camber / castor adjustable plate dari ISC COILOVER
  • Replacing suspension with ISC COILOVER Suspension depan & belakang
  • Modify from front wheel driver (FWD) into rear wheel driver (RWD)
  • Installing roll-cage / roll-bar / safety-cage with original interior if possible
228441_1475139071.jpg

Cutting the original top front shocks tower bracket

228441_1475139117.jpg

Support plate for top front ISC COILOVER shocks tower bracket

228441_1475139190.jpg

will be using ISC COILOVER SHOCKS from my friend Lucky Reza

228441_1475139240.jpg

Welding lower ISC COILOVERS with new bracket to mount to the original MC PHERSON mounting​

Project :
  • HIN - HOT IMPORT NIGHTS
  • HIN GIRLFRIENDS - HOT IMPORT NIGHTS GIRLFRIENDS
  • TUNEUP DIGITAL MEDIA
  • ISC COILOVER - Coil Over Suspension (Rally / Racing)
Modification Support by :
  • DSS GARAGE (www.dssgarage) - Custom Roll-Cage, Custom Fabrication, Suspension Tuning
  • DSS DYNO - ECU, Engine Modification, Engine Installation. Chassis Dyno, Tuning
 

AndhiSatria

Registered
Fitting GEN-1 into the engine bay for preparing engine mounting, checking clearance, etc.

img_5564-jpg.402467.jpg

TMAC RACING is a friend of mine in New Zealand, using STARLET with GEN-2 Engine
Kevin Sanderson is a friend of mine in New Zealand, using STARLET with GEN-2 Engine

Yes, I know the Throttle Body is mounted up-side down by accident :)

img_5552-jpg.402468.jpg

Checking Engine clearance (Front Bottom)

img_5492-jpg.402470.jpg

Checking Engine clearance (Left side Bottom)
img_5491-jpg.402469.jpg

Checking Engine clearance (Left side Bottom)

img_5597-jpg.402472.jpg

Checking Engine Exhaust side clearance

img_5605-jpg.402473.jpg

Checking Engine Right side clearance
img_5587-jpg.402474.jpg

Checking Engine Rear side / Gear Sprocket / Drive Flange clearance​

IMG_5564.JPG


IMG_5552.JPG


IMG_5491.JPG


IMG_5492.JPG


IMG_5501.JPG


IMG_5597.JPG


IMG_5605.JPG


IMG_5587.JPG
 

VIPER

Formerly known as viperblackbusa.
Registered
Are you planning on turbo? Make sure you allow proper clearance for it if so. Seems like a decent sized car for a bone stock busa motor. Meaning weight to hp ratio will be crappy, and realize without turbo torque isnt gonna be all that great for slamming that car around. I am sure you guys have thought of all of this already, im more thinking aloud.
 

AndhiSatria

Registered
Are you planning on turbo? Make sure you allow proper clearance for it if so. Seems like a decent sized car for a bone stock busa motor. Meaning weight to hp ratio will be crappy, and realize without turbo torque isnt gonna be all that great for slamming that car around. I am sure you guys have thought of all of this already, im more thinking aloud.
At the moment, I am just planning to have this car rrady for thesting bu end of November in its original engine.

Once testing has been done, I might thinking of upgrading some parts, or move to TURBO-CHARGED.

As for info, the engine has been mild modified by HOLESHOT RACING - UK (www.holeshot-racing.co.uk) into 225HP using camshaft, valve, piston, reflash ecu with piggyback, etc.
 

AndhiSatria

Registered
Removing the original TOP SUSPENSION Support Plate at Shocks Tower on the HIN DAIHATSU SIRION Project to make rooms for ISC COILOVER CAMBER Plate.

228441_1475398524.jpg
Cutting the original TOP SUSPENSION Support Plate at Shocks Tower on the HIN DAIHATSU SIRION Project
228441_1475398533.jpg
Cutting the original TOP SUSPENSION Support Plate at Shocks Tower on the HIN DAIHATSU SIRION Project
228441_1475398537.jpg
Cutting the original TOP SUSPENSION Support Plate at Shocks Tower on the HIN DAIHATSU SIRION Project
228441_1475398559.jpg
Cutting the original TOP SUSPENSION Support Plate at Shocks Tower on the HIN DAIHATSU SIRION Project
228441_1475398550.jpg
Cutting the original TOP SUSPENSION Support Plate at Shocks Tower on the HIN DAIHATSU SIRION Project
228441_1475398409.jpg
Cutting the original TOP SUSPENSION Support Plate at Shocks Tower on the HIN DAIHATSU SIRION Project
Project SPONSOR :
  • HIN - HOT IMPORT NIGHTS
  • HIN GIRLFRIENDS - HOT IMPORT NIGHTS GIRLFRIENDS
  • TUNEUP DIGITAL MEDIA - OTOMOTIF INDONESIA Programs on TV
  • ISC COILOVER - Coil Over Suspension (Rally / Racing)
Modifikasi Support :
  • DSS GARAGE - Custom Roll-Cage, Custom Fabrication, Suspension Tuning
  • DSS DYNO - ECU, Engine Modification, Engine Installation. Chassis Dyno, Tuning

228441_1475398524.jpg 228441_1475398533.jpg 228441_1475398537.jpg 228441_1475398559.jpg 228441_1475398550.jpg 228441_1475398409.jpg 228441_1475398524.jpg 228441_1475398533.jpg 228441_1475398537.jpg 228441_1475398559.jpg 228441_1475398550.jpg 228441_1475398409.jpg
 

MC MUSTANG

Peace Keeper or Ban Hammer-it's up to you; IDMBT#9
Staff member
Administrator
Registered
This is very interesting - thank you for posting up and sharing the pics with us. Please keep them coming!
 

AndhiSatria

Registered
This is very interesting - thank you for posting up and sharing the pics with us. Please keep them coming!
Thank you very much for your kind words and blessing.

Soon when it comes to the HAYABUSA GEN-1 Engine, I surely going to asked lotssssssssssss of questions.
 

AndhiSatria

Registered
Installing ISC COILOVER CAMBER PLATE on Daihatsu Sirion Shocks Tower.


Concept :
  • To use daily city car common in Indonesia ie. DAIHATSU SIRION
  • Modified for ROAD RACE TOURING / SPRINT RALLY
  • Extrerior looks has to be original
  • Interior looks has to be original using standard Dashboard, except A/C
  • If possible to use all interior, except taking out parts that is interfering with SAFETY
Target :
  • To participate in Sprint Rally and Road Race
Modification :
  • Replacing engine with GEN-1 Hayabusa
  • Installing adjustable camber / castor adjustable plate dari ISC COILOVER
  • Replacing suspension with ISC COILOVER Suspension depan & belakang
  • Modify from front wheel driver (FWD) into rear wheel driver (RWD)
  • Installing roll-cage / roll-bar / safety-cage with original interior if possible
228441_1475397008.jpg

ISC COILOVER Shocks that would be use for racing (4" total suspension travel)
ISC COILOVER Shocks that would be use for rally (6" total suspension travel)
The YELLOW Plate is the ISC COILOVER CAMBER Plate for CAMBER ADJUSTMENT

228441_1475397015.jpg

Cutting the original suspension support / bracket on the original Daihatsu Sirion Shocks Tower
Checking clearance for the new suspension support / bracket on the original Daihatsu Sirion Shocks Tower where the ISC COILOVER CAMBER Plate would be mounted

228441_1475397043.jpg

Cutting the original suspension support / bracket on the original Daihatsu Sirion Shocks Tower
Checking clearance for the new suspension support / bracket on the original Daihatsu Sirion Shocks Tower where the ISC COILOVER CAMBER Plate would be mounted

228441_1475428855.jpg

New suspension support / bracket on the original Daihatsu Sirion Shocks Tower has been welded
ISC COILOVER CAMBER Plate mounted below the new suspension support / bracket on Daihatsu Sirion Shocks Tower

228441_1475428860.jpg

New suspension support / bracket on the original Daihatsu Sirion Shocks Tower has been welded
ISC COILOVER CAMBER Plate mounted below the new suspension support / bracket on Daihatsu Sirion Shocks Tower

Project :
  • HIN - HOT IMPORT NIGHTS
  • HIN GIRLFRIENDS - HOT IMPORT NIGHTS GIRLFRIENDS
  • TUNEUP DIGITAL MEDIA
  • ISC COILOVER - Coil Over Suspension (Rally / Racing)
Modification Support by :
  • Dana Suspension Specialist (DSS GARAGE) (www.dssgarage.com) - Custom Roll-Cage, Custom Fabrication, Suspension Tuning
  • Dana Suspension Specialist DYNO - ECU, Engine Modification, Engine Installation. Chassis Dyno, Tuning
 

AndhiSatria

Registered
Installing ISC COILOVER on Daihatsu Sirion for Rally / Racing

Concept :
  • To use daily city car common in Indonesia ie. DAIHATSU SIRION
  • Modified for ROAD RACE TOURING / SPRINT RALLY
  • Extrerior looks has to be original
  • Interior looks has to be original using standard Dashboard, except A/C
  • If possible to use all interior, except taking out parts that is interfering with SAFETY
Target :
  • To participate in Sprint Rally and Road Race
Modification :
  • Replacing engine with GEN-1 Suzuki Hayabusa from HOLESHOT RACING
  • Installing adjustable camber / castor adjustable plate dari ISC COILOVER
  • Replacing suspension with ISC COILOVER Suspension depan & belakang
  • Modify from front wheel driver (FWD) into rear wheel driver (RWD)
  • Installing roll-cage / roll-bar / safety-cage with original interior if possible

228441_1475573790.jpg

Mouting ISC COILOVER SHOCKS to the custom top shocks ISC COILOVER Camber Plate

228441_1475573799.jpg

Mouting ISC COILOVER SHOCKS to the custom top shocks ISC COILOVER Camber Plate

228441_1475573737.jpg

Mouting ISC COILOVER SHOCKS to the custom top shocks ISC COILOVER Camber Plate

228441_1475573752.jpg

Mouting ISC COILOVER SHOCKS to the custom top shocks ISC COILOVER Camber Plate
Custom lower bracket on ISC COILOVER Shocks is needed to attach to the original SIRION McPherson Mounting

228441_1475573762.jpg

Mouting ISC COILOVER SHOCKS to the custom top shocks ISC COILOVER Camber Plate
Custom lower bracket on ISC COILOVER Shocks is needed to attach to the original SIRION McPherson Mounting

228441_1475573778.jpg
228441_1475574276.jpg

Checking wheel and tire clearance to the ISC COILOVER SHOCKS body

228441_1475574446.jpg

Checking wheel and tire clearance to the ISC COILOVER SHOCKS body

228441_1475574469.jpg

Checking wheel and tire clearance to the ISC COILOVER SHOCKS body
Project :
  • HIN - HOT IMPORT NIGHTS
  • HIN GIRLFRIENDS - HOT IMPORT NIGHTS GIRLFRIENDS
  • TUNEUP DIGITAL MEDIA
  • ISC COILOVER - Coil Over Suspension (Rally / Racing)
  • LENGKONG RACING - Aluminium Custom Fuel Tank, Surge Tank, Radiator
Modification Support by :
  • Dana Suspension Specialist (DSS GARAGE) (www.dssgarage.com) - Custom Roll-Cage, Custom Fabrication, Suspension Tuning
  • Dana Suspension Specialist DYNO - ECU, Engine Modification, Engine Installation. Chassis Dyno, Tuning
 

sixpack577

Top Gun
Registered
Cool project.
I can't see it handle well with the engine mounted to one side.
I see what looks like a drive shaft mount on the sprocket shaft, and I understand that's why the engine is where it is. As the driveshaft would be centered in the car.
Making a rear drive car. Correct?
I would think that there isn't much room to put the driveshaft at a slight angle, as opposed to straight down the center of the car where it appears to be?
Which isn't the ideal fix, but would help center the engine's weight in the front of the car.
I've never seen a shaft driven, front engine, rear drive, motorcycle engine powered car conversion.
Not to say it can't or hasn't been done, but that the off centered weigh problem, due to engine placement, is a lot of work to correct.
Maybe I'm way off, and no disrespect intended, just curious.
 
Thread starter Similar threads Forum Replies Date
Bumblebee Rediculous-Nasty flag at political rally In the News 1
1busa Summer Motorcycle Rally Trips and Touring 7
Kiwi Rider NZ's Brass Monkey Rally 2018 Trips and Touring 7
Kiwi Rider New Zealand KTM Adventure Rally Southern Alps 2017 General Bike Related Topics 4
Mike Chambers Burt Munro Rally 2016 New Zealand The Playground 9
jayp577 Sturgis Rally Having fun at the Drags 1/4 Mile 1
frisbee Hells Canyon rally in Baker city, Oregon General Bike Related Topics 0
Gpmo Any UTV guys/gals going to Rally on the Rocks in Moab? Random Thoughts 0
chrisjp 2 million biker rally in DC!! General Bike Related Topics 17
BusaSSM Bike Rally and New Shoes General Bike Related Topics 0
jphilipson Big Money Rally 2013 Trips and Touring 1
K Bikers Rally Against Road Rage General Bike Related Topics 5
Chris79761TX Lost $600.00 planning a ride to Ruidoso NM rally Random Thoughts 17
I Texas sport bike rally, Iraan Texas Trips and Touring 0
houstonbussa Lone Star Rally General Bike Related Topics 4
red1100cc beartooth rally, redlodge Montana. General Bike Related Topics 8
trekfuel Rally in July Canada 0
houstonbussa The HOT Rally OR Daytona Bike Week? General Bike Related Topics 0
BricklayerQue Lonestar Rally in Galveston,TX General Bike Related Topics 6
B Cassoday, Ks. Rally coming to an end? General Bike Related Topics 2
bigfootatplay MotorCycle Rally, Kids Sleepover, Car,Truck,Bike Show this weekend So-Cal Gatherings 1
kitchener rider parry sound sport bike rally General Bike Related Topics 7
TWT racer Suzuki Rally anyone? Random Thoughts 11
B The Iron Butt Rally! >............Anyone here heard of this event? General Bike Related Topics 14
Laylas_Mom Deland Bike Rally South East Riders 4
tdrcomm Activists Missing After Declaring “War on Leatherâ€￾ at Motorcycle Rally... Random Thoughts 9
raydog Dakar Rally General Bike Related Topics 17
celticBandit Dakar Rally Game General Bike Related Topics 1
J'Man Cool Rally crash video compilation.. Random Thoughts 13
craigntx a busa already stolen at lone star rally General Bike Related Topics 17
1 Lone Star Rally? General Bike Related Topics 1
racer237 Florida West Coast Bike Rally 10/9-10/11 South East Riders 1
S Rocky Point Rally 2009 Random Thoughts 6
V Heading to Sturgis Rally! Wish me luck! ha! General Bike Related Topics 25
mdelaven Sam Swope Road Rally Ky 07/19/2009 Random Thoughts 2
Scar Official Stampede Rally Shirt (...hot off the press) 2009 Busa Stampede 28
aussiesuzukirider For the rally fans this is cool.... Random Thoughts 9
Fonzi 09 Motorcycle Safety Rally General Bike Related Topics 1
el stumpo Help a friend - What is this 'Smoke Out Rally'? General Bike Related Topics 11
S Anybody from NM area making it to Red River Rally this year? General Bike Related Topics 0
RacerxTex Lonestar Rally pics Galveston TX General Bike Related Topics 49
Rayabusa0818 Suzuki Pulls out of 2009 World Rally Chapionship Random Thoughts 5
craigntx who's going to the lonestar rally? General Bike Related Topics 17
craigntx rally on now in baytown, tx. who's going? General Bike Related Topics 1
D Anyone going to the Hot Springs rally?? General Bike Related Topics 12
Aen ROT Rally General Bike Related Topics 11
racerV Cherokee Rally 2008 Busa Bash 8
Willie J Martins Sturgis rally 2008 General Bike Related Topics 3
craigntx rally death toll unuasually low General Bike Related Topics 2
craigntx only 3 more weeks till the lone star rally General Bike Related Topics 0
Similar threads




















































Latest Bikes

Forum statistics

Threads
174,621
Messages
3,128,644
Members
48,509
Latest member
Rofamily5
Top