Santos9899
Registered
so i decided to replace the fuel filter in my 2000 busa and man the parts cost alone was close to 100.00 I can only imagine what the dealer cost would be to include labor...
so i decided to do a fuel filter mod. i know there was a thread on here but no pictures. so i decided to make one..
to constantly change the fuel filter on the 99-2000 can be a real chore..and if you are like me i dont like chores..hopefully with this mod doing this chore will pay off in the long run..
what you will need..
5/16th fuel hose
hose clamps for fuel injected engines.
new seals and o-rings for fuel pump
inline fuel filter
large hose clamp
self taping screw
time and patience....
instructions
1. disconnect the battery prop the tank up and drain the fuel tank
2. disconnect the fuel hoses and the fuel sending unit connector
3. with the seat removed and fuel hoses no longer connected you can now prop up the tank fully untill it rest on the rear hump.
4. remove the air box.
5. unbolt the fuel pump bracket and remove the fuel pump.
6. tear down the fuel pump..(refer to the manual for further instructions) its pretty straight forward.
7. remove the fuel pump, and plastic piece with the pre filter screen. clean out the screen.
8. remove the fuel filter.. and spring..no longer needed
9. replace all o-rings and seals and re-assemble the pump. and set it aside..
10. remove the fuel rail piece where it used to connect to the fuel pump..if you pop it loose you can turn the t-fitting and point it toward the rear of the bike. this will make it easier to reconnect the fuel line..
11. on the right side bracket of the fuel pump is where i mounted my inline fuel filter.
12. pre drill the bracket and hose clamp..then screw the hose clamp on with the self tapping screw.
13. mount the fuel filter. and re-route the houses.
14. re-assemble the bike and connect all the hoses and plugs.
15. with the ignition on and engine off test for fuel leaks..
hopefully this helps someone....
so i decided to do a fuel filter mod. i know there was a thread on here but no pictures. so i decided to make one..
to constantly change the fuel filter on the 99-2000 can be a real chore..and if you are like me i dont like chores..hopefully with this mod doing this chore will pay off in the long run..
what you will need..
5/16th fuel hose
hose clamps for fuel injected engines.
new seals and o-rings for fuel pump
inline fuel filter
large hose clamp
self taping screw
time and patience....
instructions
1. disconnect the battery prop the tank up and drain the fuel tank
2. disconnect the fuel hoses and the fuel sending unit connector
3. with the seat removed and fuel hoses no longer connected you can now prop up the tank fully untill it rest on the rear hump.
4. remove the air box.
5. unbolt the fuel pump bracket and remove the fuel pump.
6. tear down the fuel pump..(refer to the manual for further instructions) its pretty straight forward.
7. remove the fuel pump, and plastic piece with the pre filter screen. clean out the screen.
8. remove the fuel filter.. and spring..no longer needed
9. replace all o-rings and seals and re-assemble the pump. and set it aside..
10. remove the fuel rail piece where it used to connect to the fuel pump..if you pop it loose you can turn the t-fitting and point it toward the rear of the bike. this will make it easier to reconnect the fuel line..
11. on the right side bracket of the fuel pump is where i mounted my inline fuel filter.
12. pre drill the bracket and hose clamp..then screw the hose clamp on with the self tapping screw.
13. mount the fuel filter. and re-route the houses.
14. re-assemble the bike and connect all the hoses and plugs.
15. with the ignition on and engine off test for fuel leaks..
hopefully this helps someone....
