Clutch Fluid!

StageRulz

Registered
Joined
Jul 23, 2005
Messages
1,407
Reaction score
3
Where is my Clutch Fluid going?
My Clutch works fine but every couple of weeks I have to fill it up again.
If it was leaking I think I would have noticed a spot on the garage floor.
Anybody have any IDEAS?

StageRulz

Registered
Joined
Jul 23, 2005
Messages
1,407
Reaction score
3
Does anybody have a Clue?
rock.gif

StageRulz

Registered
Joined
Jul 23, 2005
Messages
1,407
Reaction score
3
Hydraulic Clutch.
It accullaly uses Brake Fluid.
Mine keeps losing Fluid.
rock.gif

BigBSBusa

Comin' back stronger than ever!
Donating Member
Joined
Sep 24, 2003
Messages
27,539
Reaction score
5,065
Don't have a clue, bro.

StageRulz

Registered
Joined
Jul 23, 2005
Messages
1,407
Reaction score
3
I mean it only losses like an ounce ever couple of weeks.
The clutch cylinder is in the crankcase......If it's leaking there it's going in my oil!

moondog

Donating Member
Joined
Sep 29, 2003
Messages
1,237
Reaction score
2
SR, drag, dood....but where else could it be going? My bet is your clutch cylinder is leaking. Sounds like a warranty problem to me, (hopefully). I would not let this one go too long without fixing. woopigsooeee, we're going to get our a$$ kicked this weekend.

HillsRider

On the DHS watch list
Donating Member
Joined
Oct 13, 2004
Messages
2,610
Reaction score
5
I was just pondering this same question to myself yesterday. On my old FJ1200 when the clutch slave started leaking it ran down the inside of the chin fairing & destoryed it. Then I started thinking if the busa is the same, it will wreck the bottom of the left panel. I guess if it is contained inside the motor it won't be something that I will have to worry about!
smile.gif


Back to the point at hand, if you are losing fluid, pull the slave & get ready to replace the seals. Easy job on every bike I have had so far!
cool.gif

ohzone

Registered
Joined
Sep 24, 2003
Messages
141
Reaction score
0
It's probably being soaked up by all the crud that collects behind the cover, if you remove the cover you will be amazed how much dirt, dust and greasy muck has collected

StageRulz

Registered
Joined
Jul 23, 2005
Messages
1,407
Reaction score
3
Thanks all of You......
I am going to do my WINTER maintance and I'll break into it!
I'll get the seals and replace them and the disc. since I will be in there.
17.865 miles ......first problem besides tires and need chain and sprockets.
I don't think thats to bad!
biggrin.gif

Oh........I'm going to do a Valve Adj. also. Doesn't need it but they say I do!

99hayabusa

Registered
Joined
Nov 9, 2005
Messages
18
Reaction score
0
Okay guys here is the problem. What happens is the seal goes bad in the clutch slave cylinder, and it slowly starts to leak out. Now where does it go. I was asking myself that question. I figured out that when it leaks out it gets soaked by all the dirt and other stuff under that cover and it also leaks onto the exhaust, which causes it to burn, which in turn it disappears and nobody knows where it goes. This fix was fairly simple. Go to your suzuki dealer and ask about the seal around the piston inside the slave cylinder for the clutch. The technicians should know about it. Ive heard it is a common problem for the busa. You have to remove the shifter, coolant tank, the left side fairing of course, and a sensor uckon the cover, and the cover. You'll see what im talking about once you get in there. Good luck. Oh yea the seal was like $3.00 or somehwere aroung there
smile.gif

Bryabusa

Registered
Joined
May 26, 2005
Messages
34
Reaction score
0
Okay guys here is the problem.  What happens is the seal goes bad in the clutch slave cylinder, and it slowly starts to leak out.  Now where does it go.  I was asking myself that question.  I figured out that when it leaks out it gets soaked by all the dirt and other stuff under that cover and it also leaks onto the exhaust, which causes it to burn, which in turn it disappears and nobody knows where it goes.  This fix was fairly simple.  Go to your suzuki dealer and ask about the seal around the piston inside the slave cylinder for the clutch. The technicians should know about it.  Ive heard it is a common problem for the busa.  You have to remove the shifter, coolant tank, the left side fairing of course, and a sensor uckon the cover, and the cover.  You'll see what im talking about once you get in there.  Good luck.  Oh yea the seal was like $3.00 or somehwere aroung there
smile.gif
Can anyone confirm this repair? Mine has 45000km and now the reservoir is low. Lever feel is a bit soft at first too.

Mr Bogus

Trouble Makers Inc.
Donating Member
Joined
Dec 9, 2006
Messages
20,808
Reaction score
62
wow old thread but yes, the clutch slave is the most likely culprit.. any other place would be leaving fluid..

pay attention to the direction the seal is installed on piston..

you are also going to need to make sure the housing is not pitted from moisture.. some pitting can be accepted if not in the area where the seal rides.. if in doubt, you can still try the fix and if it fails, you will need a new slave cylinder..

Wag

Evil Demon Busa Rider
Donating Member
Joined
Aug 30, 2004
Messages
9,542
Reaction score
110
It's an easy fix. All you probably need is the seal or cup or whatever it's called. You might try topping off your fluid levels first and see if that takes care of it. If the level drops again in a short period of time, you'll know you need to rebuild the slave cylinder.

The fluid will actually drop onto your chain. I wouldn't let that happen for too long without doing something about it.

--Wag--
Back
Top