JINKSTERS STOCK EXHAUST TUCK MOD

JINKSTER

I Love my Wife!
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I dunno if anyones addressed this before....if so?..I don't mean to steal anyones thunder...and here goes what I did this morning...

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BENEFITS:

1. Greater ground clearance of the cannisters during extreme lean events.

2. A cleaner, tighter appearance.

3. No more melted passenger sole on your cannisters.

TOTAL TIME: Should take less than an hour...provided you're not snapping pix to prepare a report for the internet.

SPECIAL NOTES:

Note 1. Even with the mid-pipe exhaust clamps loosened you'll notice about 25 lbs of outward pressure as you "drop and rotate upwards" the cannister into position....at that point...carefully...without knocking your busa over...give a strong push inward on both cannisters ends..(hint: I used my knee while holding onto the grab handle)...what this did was reduced that pressure by bending the angle of the mid-pipe finger seals to re-establish the angle of the mid-pipe..then tighten the exhaust clamps "Real Tight" and fire up the bike to make certain there are no exhaust leaks...you'll hear it right away if there is.

Note 2. Even with the above finger seal angle re-established?...there should only be a couple pounds of outward pressure left on the inner side of the passenger footpeg/pipe hangers...it should demonstrate just a slight movement with slight pressure of your knee...do not tolerate excessive pressure...and if such is the case just keep loosening that mid-pipe exhaust clamp and push the cannister further and futher inboard to get the right bend angle on the finger seals.

Note 3. Nothing should hafta be "Forced Into Place"...albiet the mounting ears will still have slight outward pressure and if your bolts are angled?....do whats required to straighten them out by either putting more bend in the pipe or enlarging the holes further.

L8R, and enjoy...Bill.
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Man thats great. ADD ONE MORE THING TO YOUR BENNIFIT LIST. your pegs now stick out further than your exhaust which will help minimize can damage during a driveway fall over.

JD
 
Pretty slick! I can see it now, busas all over the world will be sporting the "Jinkster mod".


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Finished!
Right side is very easy no problems.. Left side is on looks great might have to tweak it a little after I ride it. Clearance to on the left side is very tight between the swing arm and the can. This may cause them to hit if 2 up or large bumps. Shifting may be a little tight but should be an easy fix. Only one problem, I have to fight the can getting my LP Racing stand under it now. Now that their drilled and tucked all I have left is to sand and polish them up. Takes about an hour and looks a lot better. Thanks for the how to Jinkster.
 
Finished!
Right side is very easy no problems.. Left side is on looks great might have to tweak it a little after I ride it.  Clearance to on the left side is very tight between the swing arm and the can.  This may cause them to hit if 2 up or large bumps.  Shifting may be a little tight but should be an easy fix.  Only one problem, I have to fight the can getting my LP Racing stand under it now.  Now that their drilled and tucked all I have left is to sand and polish them up.  Takes about an hour and looks a lot better.  Thanks for the how to Jinkster.
Tio....I actually had problems getting the right side to de-stress...until I realized that I hadn't loosened the mid-pipe exhaust clamp enough as it tightened back up during the re-bending of the finger seal angle...wound up having to re-loosen it twice before I got it right...and there should be no conflict on travel...there's about 1/4" clearance on the left side and 3/16ths or so on the right side due to the axel nut...but it clears...see?...

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L8R, Bill.
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oh and....ps....how do ya like the tucked looks?
 
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idea.

Just one note.  If you're doing this mod for more ground clearance, remember that on the left side the stator(i think its called the stator) cover drags the ground 1st.  And on the right side the engine fairing drags 1st.



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Finished!
Right side is very easy no problems.. Left side is on looks great might have to tweak it a little after I ride it.  Clearance to on the left side is very tight between the swing arm and the can.  This may cause them to hit if 2 up or large bumps.  Shifting may be a little tight but should be an easy fix.  Only one problem, I have to fight the can getting my LP Racing stand under it now.  Now that their drilled and tucked all I have left is to sand and polish them up.  Takes about an hour and looks a lot better.  Thanks for the how to Jinkster.
Tio....I actually had problems getting the right side to de-stress...until I realized that I hadn't loosened the mid-pipe exhaust clamp enough as it tightened back up during the re-bending of the finger seal angle...wound up having to re-loosen it twice before I got it right...and there should be no conflict on travel...there's about 1/4" clearance on the left side and 3/16ths or so on the right side due to the axel nut...but it clears...see?...

EXMOD11.jpg


L8R, Bill.
cool.gif


oh and....ps....how do ya like the tucked looks?
You know what I think our bikes are different years. Mine is a 2001 and the mid-pipe exhaust clamp is only on the left side of the bike the right side on an 01 is solid. You must have a 2002 or newer..

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Finished!
Right side is very easy no problems.. Left side is on looks great might have to tweak it a little after I ride it.  Clearance to on the left side is very tight between the swing arm and the can.  This may cause them to hit if 2 up or large bumps.  Shifting may be a little tight but should be an easy fix.  Only one problem, I have to fight the can getting my LP Racing stand under it now.  Now that their drilled and tucked all I have left is to sand and polish them up.  Takes about an hour and looks a lot better.  Thanks for the how to Jinkster.
Tio....I actually had problems getting the right side to de-stress...until I realized that I hadn't loosened the mid-pipe exhaust clamp enough as it tightened back up during the re-bending of the finger seal angle...wound up having to re-loosen it twice before I got it right...and there should be no conflict on travel...there's about 1/4" clearance on the left side and 3/16ths or so on the right side due to the axel nut...but it clears...see?...

EXMOD11.jpg


L8R, Bill.
cool.gif


oh and....ps....how do ya like the tucked looks?
You know what I think our bikes are different years.  Mine is a 2001 and the mid-pipe exhaust clamp is only on the left side of the bike the right side on an 01 is solid.  You must have a 2002 or newer..
Nice Catch Tio!!!....man....it's always something when modding bikes of different model years...sorry if I messed ya up and thanks for at least trying it.
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L8R, Bill.
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idea.

Just one note.  If you're doing this mod for more ground clearance, remember that on the left side the stator(i think its called the stator) cover drags the ground 1st.  And on the right side the engine fairing drags 1st.
That's only true if your busa is lowered and/or your suspension is not properly sprung/adjusted...but if your busa is not lowered or the rear ISN'T raised and the suspension IS properly sprung/adjusted for proper sag?...the first thing that will drag is the footpegs....the second thing that will drag is the front, lower, outboard corner of the left cannister (when making extreme hard lefts) closely followed by the front, lower outboard corner of the right cannister (when making extreme hard rights)....but thanks for your idea. :p

L8R, Bill.
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