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  1. #1

    Join Date
    Sep 1999
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    Canberra, ACT, Australia
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    6

    Default

    Just changed my clutch fluid on the weekend - it was milky black. I know it's not peculiar to my bike - the dealer's demo busa has the same problem (and I remember some posts on this subject in this forum a while back).
    Has anyone figured out what's causing this problem?

    Cheers,
    Murray

  2. #2
    Seasoned Pilot
    Join Date
    Jun 1999
    Location
    spfld,Ma,USA
    Posts
    458

    Default

    It`s a closed system...maybe just crappy fluid?

  3. #3
    Rookie
    Join Date
    Jul 1999
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    136

    Default

    I have same problem. Started noticing darker color around 1200 miles.

  4. #4
    Hayabusa Legend
    Join Date
    May 1999
    Location
    Connecticut
    Posts
    2,192

    Default

    Service Manager told me it is caused from the extreme temp the fluid see's being that close to the motor. The brown is a chemical reaction caused by condensation in the line cuased from the extreme heat and the cooling after the motor is shut down.

    I asked and this was the answer. ???

  5. #5
    Rookie
    Join Date
    Sep 1999
    Location
    SF, CA,
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    178

    Default

    I wonder has this not happend to anyone..

  6. #6
    New Recruit
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    Aug 1999
    Location
    Oberlin, OH - USA
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    84

    Default

    My dealer said the sunlight causes the discoloration - he is full of S.H.I.T!

  7. #7
    Rookie
    Join Date
    Sep 1999
    Location
    travelers rest s.c. usa
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    116

    Default

    mine did same thing,change fluid to motul600 synthetic.just be sure to flush old fluid good,you can't mix the two.the motul is supposed to be the best,it'll stand up to 595 degrees.

  8. #8

    Join Date
    Sep 1999
    Location
    BLIGHTY
    Posts
    49

    Default

    MID
    HOW DID YOU CHANGE THE CLUTCH FLUID

    AH

    [This message has been edited by ON A BUS (edited 19 November 1999).]

  9. #9

    Join Date
    Sep 1999
    Location
    Canberra, ACT, Australia
    Posts
    6

    Default

    On a Bus,

    To replace the clutch fluid, I did the following:

    - remove LHS fairing lower
    - remove coolant resevoir & place to one side
    - connect bleed hose to bleed nipple on top of clutch release mechanism.
    - remove clutch fluid resevoir outer & inner covers as well as rubber boot. (take care you don't get clutch fluid *anywhere* - if you do wash immediately with water)
    - bleed clutch until resevoir nearly empty
    - top up with fresh fluid
    - continue to bleed & top up until all residue is gone (takes about 3-4 top-up's)
    - put everything back together.

    The new master cyl resevoirs are great to work with - they have good sealing systems and they don't squirt fluid everywhere when you're bleeding them. I'm going to have to disassemble the master cyl & resevoir someday, though - there's still some crud stuck to the sight glass on the resevoir.

    Hope this helps,
    Murray

  10. #10

    Join Date
    Sep 1999
    Location
    Canberra, ACT, Australia
    Posts
    6

    Default

    Guys,

    I'm not real convinced about the idea of heat causing the cloudy clutch fluid. If you think about it, you engine temp shouldn't get above 100-120C (212-248F). Brake fluid is designed to work near brake disks, which get a hell of alot hotter. It's got to be a contaminant of some sort. I suspect oil through a seal in the clutch mechanism. One day when I get p.issed off enough about it I'll pull it apart and have a look.
    Have those of you who have changed to super-duper brake fluid noticed any further cloudiness develop?

    Murray

  11. #11
    Rookie
    Join Date
    Sep 1999
    Location
    travelers rest s.c. usa
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    116

    Default

    no change,i also had a stronger clutch feel with the motul 600 fluid

  12. #12
    Professional Pilot
    Join Date
    Jun 1999
    Location
    chicago suburbs
    Posts
    654

    Default

    Flushed it out replaced with Dot 4 at 1200 miles. Over 2500 miles later no change.
    Flushing took only fifteen minutes.
    Bob

  13. #13
    New Recruit Jimingle10's Avatar
    Join Date
    Jul 2008
    Location
    Manchester, New Hampshire
    Posts
    85

    Default Re: Cloudy clutch fluid

    mine is very dark milky black. I flushed it completely by disconnecting the line @ the mechinism. It was clear for maybe a week? back to black again. idfk. i used fully synthetic dot 4

  14. #14

    Join Date
    Jun 2009
    Posts
    39

    Default Re: Cloudy clutch fluid

    the cross head screws can be a ***** to undo on the clutch master cylinder, remove the clear perspex screen, to get better access, so impact philips driver to release them..the screw heads are soft as butter, at first chance you have change to allen head screws.... whats the difference the dot 2, 3, etc brake fluid... got glycol it works am i missing something usually am...

    My clutch completey fails to engage after being laid up ... it works after bit coaxing and tinkering bleeding and tapping the lucky spot with a hammer ;p

  15. #15

    Join Date
    Jun 2009
    Posts
    39

    Default Re: Cloudy clutch fluid

    ok the lower the dot number the lower the boiling point but i am not planning to cook with this stuff...

    at least this bike lot easier then ducati or harley to fix .. god i hate my harley ;p

  16. #16
    Wag
    Wag is offline
    Evil Demon Busa Rider
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    Aug 2004
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    Rio Rancho, NM
    Posts
    9,770

    Default Re: Cloudy clutch fluid

    Temperature is not what causes the darkness in the fluid. Never have figured it out but it's a common occurrence. I just think the system isn't quite sealed and allows particulates into the fluid but that's only a theory.

    --Wag--
    "Morality is doing what is right no matter what you are told. Religion is doing what you are told no matter what is right. " -- Unknown

  17. #17
    Group Buy Guy ks-waterbug's Avatar
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    Dec 2002
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    Oklahoma
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    11,230

    Default Re: Cloudy clutch fluid

    Fluid is hyperscopic.... Basically means it can absorb water! Which in turn makes it black.
    2000 Hayabusa, Blue
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    Brock Cams Stg II/PCIIIUSB; RPM Fuel system/JohnnyCheese Tuned/Tested! Race Tech Suspension/Carrozzerria Wheels; Passport/Bel/Blinder Lasar jammer
    2006 FLSTC-I Heritage Softail
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  18. #18
    Foghoon Leghoon


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    Nov 2008
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    Default Re: Cloudy clutch fluid

    Quote Originally Posted by ks-waterbug View Post
    Fluid is hyperscopic.... Basically means it can absorb water! Which in turn makes it black.
    How come my brake fluid is so clean?
    Just curious?
    Bubba
    Born again Hoon again
    Dorian Gray/Silver '09 - Dubbed "Patch"
    '93 XT600 Dual Sport
    '07 V-Star 650 Custom (Wife)
    '92 Jeep Wrangler duly dubbed the Bubbacon!
    4 wheels move the body, 2 wheels move the Soul. 2 legs move the man, 4 paws stir the heart!

  19. #19
    Hayabusa Immortal

    Commuta_Busa's Avatar
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    Mar 2003
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    Carteret, NJ
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    7,670

    Default Re: Cloudy clutch fluid

    Better seals in your brake system than the clutch system. It's not a bog deal though. Flush n fill, good as new.
    Quote Originally Posted by BUBBA View Post
    How come my brake fluid is so clean?
    Just curious?
    Bubba
    2009 Super Streetbike's Top Speed Challenge Winner
    Unlimited naturally aspirated class

  20. #20
    Foghoon Leghoon


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    Default Re: Cloudy clutch fluid

    Quote Originally Posted by Commuta_Busa View Post
    Better seals in your brake system than the clutch system. It's not a bog deal though. Flush n fill, good as new.
    Thanks for the info.
    Bubba
    Born again Hoon again
    Dorian Gray/Silver '09 - Dubbed "Patch"
    '93 XT600 Dual Sport
    '07 V-Star 650 Custom (Wife)
    '92 Jeep Wrangler duly dubbed the Bubbacon!
    4 wheels move the body, 2 wheels move the Soul. 2 legs move the man, 4 paws stir the heart!

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