Clutch cover mod

[billyerds01]

This question is for those who have done the clutch cover cutout mod.

Did you guys remove the thick foam weatherstripping completely after you cut the fairing, or leave a small piece in there to support the fairing to the clutch cover. Just wondering...dont want it to be flimsy and take the support away without checking with experienced clutch cover modders.

 

[djsin]

heres a clear stator cover



CSC - Custom Sportbike Concepts - Product Details

 

[SAMBUSA]

heres a clear stator cover



CSC - Custom Sportbike Concepts - Product Details

Way off topic there buddy

I didn't bother removing any extra foaming. Just cleaned up around the cut is all so nothing is visable

 

[billyerds01]

Just a couple pics. Ok thanks.

 

[SAMBUSA]

Looks good. Now lets see it on the bike.......

 

[markiee43]

hey i want to cut mine out also have you found anyone with a templet to use to get a clean cut??????????????? 626-502-3969 mark

 

[billyerds01]

Pull the faceplate off the clutchcover, put the fairing back on and trace around the plate with a grease pencil. Turns out perfect.

 

[DR1300R]

Look here, I took the spare piece of lexan that Joseph sent me and traced it out on the masking tape.. And like Sam I did not remove any either just cleaned up what was left there..

https://www.hayabusa.org/forum/busa-mods/70771-clutch-cover-mod.html

 

[Revolution]

that pointed piece of plastic fairing on the bottom left of the circle, the one at 7 o'clock might tap into the bike and make some noise. check for clearance at that point. i cut mine straight back instead of upward. also, you don't want your pants caught on that "hook" of a curve.

 

[Aquaman]

Make a round cardboard template. With the faring in place (buttoned up, except for big screwdown by exhaust) Center the template on the clutch cover and tape it to the inside of the fairing. Now take off fairing and use chaulk or magic marker to trace on the inside of fairing.
Make the template a bit smaller to leave you a little margin for error.

 

[boazalmighty]

yes, i did leave a small peice of foam on the bottom side

 

[boazalmighty]

 

[boazalmighty]