Gen II OEM parts guide/torque spec/wrench guide

[ks-waterbug]

Ok, been mulling this one over for sometime and its finally here but I need the oRgs help! This is your one stop shop for WHATs the OEM part number or size of everything Busa (Gen II). Sorry Gen I owners...

Let the posting begin and I'll update this post to reflect what you come up with....

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DIY MAINTENANCE DOCUMENTS

ALL LINKS IN BLUE ARE CLICKABLE...


Wheels/Tires
Front size 120/70/17
OEM Tire bt015

Rear size 190/50/17
OEM tire bt015


Chain
Stock length 114
Stock brand RK GB50GSV Z4
(AML)
17-42 132 links will put you right at 64 inches, (6" over)
Approx 150 links should give you full adjustment (6" over)
Brakes
OEM Front PAD & SHIM SET 59100-29840 (320mm DiscTokico - Front twin 6 piston calliper)
OEM Rear PAD SET 69100-15820 (260mm Back single 4 piston calliper)
(AML)
All your Braking needs - CycleBrakes.com oRg Sponsor

Sprockets
Front teeth 18 - SPROCKET,ENGINE 27510-15H00, (36MM) Torque 105 lb-ft / 145 N.m (NOTE: Speed sensor ROTOR bolt torque is only 20 lb-ft / 28 N.m)(Speed sensor mounting bolts Torque 4.7 lb-ft / 6.5 N.m).
Rear teeth 43 - SPROCKET,REAR 43 64511-40F50, Torque for 5(ea) bolts 43.5 lb-ft / 60 N.m
(AML)

Headlight bulb
Highbeam H9
Wedge Bulb (corners of headlight) 194 Cross Reference: T10, W5W, & 158.
Lowbeam H7
(AML)
HID oRg Group Buy Sponsor - XenonKing.com

Turnsignals
OEM LAMP REAR RH 35603-15H00
OEM LAMP REAR LH 35604-15H00
OEM BULB 09471-12186
OEM LAMP FRONT RH 35601-15H00
OEM LAMP FRONT LH 35602-15H00
OEM BULB 09471-12186
Bulb type is PY21W. The pins are slightly offset (ie not 180 degrees apart)


Spark plugs
Factory Denso IU27D or NGK CR9EIA-9
Aftermarket


Battery
Yuasa
OEM YT12A-BS - 6" x 3 7/16" x 4 3/16" 176 Cold Cranking Amps
(AML) YTZ14S - 6" x 3 7/16" x 4 3/8" 235 Cold Cranking Amps


Air Filter
OEM FILTER ASSY 13780-15H00
(AML)
PiperCross - MPX043
K&N - SU-1308 or SU-1308R (Race only)
BMC - 52904
BMC RACE - FM529/04Race
DNA - PS13S080R



Oil Filter
OEM Part #16510-03G00-X07
(AML)
AMSOil SMF 109
Bike Master 314-0025
Champion PH7016
Cycle Power 314-1919
Emgo 10-55662
Emgo 10-55660
Fram PH6018
Hi-Flo HF138
J.C.Whitney ZX063166P
K&N - KN-138 or KN-138C (Chrome)
K&P Engineering - S2 (Re-usable)
NAPA 1359 / WIX 51359
NAPA PS7937
Parts Unlimited
Per-Form J-509
ProPart 01-0029
Purolator ML16818
Scotts Performance Reusable - #17255
STP SMO-18
Suzuki 16510-03G00-X07
VESRAH vsf-3009
WIX 57937



Oil 10W40 Oil drain plug torque spec - 23 N-m, 16.5 ft lbs
Oil Change 3.275 quarts or 3100cc
With Filter Change 3.487 quarts or 3300cc
Overhaul 4.226 quarts or 4000cc
OEM
(AML)
Amsoil
Mobile 1

Radiator Fluid
Good read about radiator fluids by Dave Kimmey

Clutch
Number of Clutch Springs: 6
Number of Clutch Plates: 10 Drive; 9 Driven
(AML)
APE RACING - HAYABUSAZONE.COM - oRg Sponsor
SCHNITZ RACING - oRg Sponsor

Rear axle nut size
Metric 36mm - Torque to 72.5 ft lbs
US 1-7/16"


Front axle nut size
Metric 24mm (can use spark plug kit wrench to remove, inserted backwards)

Steering Stem Head Nut
65.0 lb-ft ; (#6 - steering stem head nut), K8 Hayabusa manual, pg 6B-5.

Gen II generator output
400 Watts max @ 5,000r/min


Body Panel numbers
Micor fiche - oRg Sponsor / MotorSportsSuperCenter.com




AML After Market List


GEN I Wire Diagram

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FOR ALL YOUR MOTORCYCLE NEEDS CLICK ME!
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[freponyryd]

front tire bt015 120/70/17

rear tire bt015 190/50/17

[Got-Busa?]

I'm to busy to go look today at the chain but the stock gearing is 18/43.

[ks-waterbug]

Keep em coming along with suggestions of what else should be included... This is your oRg

[BusaWizard]

Body panels numbers.

[Dozerdriver]

Rear axle nut is a 36 mm

[BA BUSA]

chain 114 links
Posted via Mobile Device

[ks-waterbug]

Gotem...

[EarlyBird]

[Gardzilla]

How about Gen II spring rates? Has anything changed?

Gen I Fork Springs = 0.850 kg/mm
Gen I Shock Spring = 13.1 kg/mm

[ks-waterbug]

How about Gen II spring rates? Has anything changed?

Gen I Fork Springs = 0.850 kg/mm
Gen I Shock Spring = 13.1 kg/mm

Anyone got the answer to this one?

[Busa08]

[Greenbean]

This is good info,

Thanks...

[CCbusa05]

For Gen I or Gen II

[demetrie6]

wot about front fork width still 43mm?

[busatim]

Shift Lever ( How many splines on the lever going into tranny have ? And what size is the part that sticks out of the Tranny ? ) Thanks, busatim

[ks-waterbug]

So, whats everyone think? Good idea or no...? Are we missing anything that should be on here? I see some of the members questions are still unanswered...

[busaville]

weight of oil?

[ks-waterbug]

weight of oil?

Good catch...

[busaville]

weight of oil?

10w-40 gen II