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Thread: Gen II OEM parts guide/torque spec/wrench guide

  1. #1
    Group Buy Guy ks-waterbug's Avatar
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    Exclamation Gen II OEM parts guide/torque spec/wrench guide

    Ok, been mulling this one over for sometime and its finally here but I need the oRgs help! This is your one stop shop for WHATs the OEM part number or size of everything Busa (Gen II). Sorry Gen I owners...

    Let the posting begin and I'll update this post to reflect what you come up with....

    ************************************************** ****************
    DIY MAINTENANCE DOCUMENTS

    ALL LINKS IN BLUE ARE CLICKABLE...


    Wheels/Tires
    Front size 120/70/17
    OEM Tire bt015

    Rear size 190/50/17
    OEM tire bt015


    Chain
    Stock length 114
    Stock brand RK GB50GSV Z4
    (AML)
    17-42 132 links will put you right at 64 inches, (6" over)
    Approx 150 links should give you full adjustment (6" over)
    Brakes
    OEM Front PAD & SHIM SET 59100-29840 (320mm DiscTokico - Front twin 6 piston calliper)
    OEM Rear PAD SET 69100-15820 (260mm Back single 4 piston calliper)
    (AML)
    All your Braking needs - CycleBrakes.com oRg Sponsor

    Sprockets
    Front teeth 18 - SPROCKET,ENGINE 27510-15H00, (36MM) Torque 105 lb-ft / 145 N.m (NOTE: Speed sensor ROTOR bolt torque is only 20 lb-ft / 28 N.m)(Speed sensor mounting bolts Torque 4.7 lb-ft / 6.5 N.m).
    Rear teeth 43 - SPROCKET,REAR 43 64511-40F50, Torque for 5(ea) bolts 43.5 lb-ft / 60 N.m
    (AML)

    Headlight bulb
    Highbeam H9
    Wedge Bulb (corners of headlight) 194 Cross Reference: T10, W5W, & 158.
    Lowbeam H7
    (AML)
    HID oRg Group Buy Sponsor - XenonKing.com

    Turnsignals
    OEM LAMP REAR RH 35603-15H00
    OEM LAMP REAR LH 35604-15H00
    OEM BULB 09471-12186
    OEM LAMP FRONT RH 35601-15H00
    OEM LAMP FRONT LH 35602-15H00
    OEM BULB 09471-12186
    Bulb type is PY21W. The pins are slightly offset (ie not 180 degrees apart)


    Spark plugs
    Factory Denso IU27D or NGK CR9EIA-9
    Aftermarket


    Battery
    Yuasa
    OEM YT12A-BS - 6" x 3 7/16" x 4 3/16" 176 Cold Cranking Amps
    (AML) YTZ14S - 6" x 3 7/16" x 4 3/8" 235 Cold Cranking Amps


    Air Filter
    OEM FILTER ASSY 13780-15H00
    (AML)
    PiperCross - MPX043
    K&N - SU-1308 or SU-1308R (Race only)
    BMC - 52904
    BMC RACE - FM529/04Race
    DNA - PS13S080R



    Oil Filter
    OEM Part #16510-03G00-X07
    (AML)
    AMSOil SMF 109
    Bike Master 314-0025
    Champion PH7016
    Cycle Power 314-1919
    Emgo 10-55662
    Emgo 10-55660
    Fram PH6018
    Hi-Flo HF138
    J.C.Whitney ZX063166P
    K&N - KN-138 or KN-138C (Chrome)
    K&P Engineering - S2 (Re-usable)
    NAPA 1359 / WIX 51359
    NAPA PS7937
    Parts Unlimited
    Per-Form J-509
    ProPart 01-0029
    Purolator ML16818
    Scotts Performance Reusable - #17255
    STP SMO-18
    Suzuki 16510-03G00-X07
    VESRAH vsf-3009
    WIX 57937



    Oil 10W40 Oil drain plug torque spec - 23 N-m, 16.5 ft lbs
    Oil Change 3.275 quarts or 3100cc
    With Filter Change 3.487 quarts or 3300cc
    Overhaul 4.226 quarts or 4000cc
    OEM
    (AML)
    Amsoil
    Mobile 1

    Radiator Fluid
    Good read about radiator fluids by Dave Kimmey

    Clutch
    Number of Clutch Springs: 6
    Number of Clutch Plates: 10 Drive; 9 Driven
    (AML)
    APE RACING - HAYABUSAZONE.COM - oRg Sponsor
    SCHNITZ RACING - oRg Sponsor

    Rear axle nut size
    Metric 36mm - Torque to 72.5 ft lbs
    US 1-7/16"


    Front axle nut size
    Metric 24mm (can use spark plug kit wrench to remove, inserted backwards)

    Steering Stem Head Nut
    65.0 lb-ft ; (#6 - steering stem head nut), K8 Hayabusa manual, pg 6B-5.

    Gen II generator output
    400 Watts max @ 5,000r/min


    Body Panel numbers
    Micor fiche - oRg Sponsor / MotorSportsSuperCenter.com




    AML After Market List


    GEN I Wire Diagram

    **************************************************
    FOR ALL YOUR MOTORCYCLE NEEDS CLICK ME!
    **************************************************
    Last edited by ks-waterbug; 05-28-2010 at 05:50 AM.
    Bigdog5 likes this.
    2000 Hayabusa, Blue
    1397cc (A.P.E.) 13:1; HMF BigBird exhaust
    Brock Cams Stg II/PCIIIUSB; RPM Fuel system/JohnnyCheese Tuned/Tested! Race Tech Suspension/Carrozzerria Wheels; Passport/Bel/Blinder Lasar jammer
    2006 FLSTC-I Heritage Softail
    2008 FLHTCUI Ultra Classic
    2008 Hayabusa, Blue
    Yosh TRC full system, Bagster, Passport Redline w/screamer, & LI Jammer
    Buell pegs, Pazzo levers, Zumo GPS, Ventura bags

  2. #2
    Seasoned Pilot freponyryd's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    front tire bt015 120/70/17

    rear tire bt015 190/50/17
    2008 O/B

  3. #3

    Got-Busa?'s Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    I'm to busy to go look today at the chain but the stock gearing is 18/43.
    CLICK--> *Got-Busa's "STREET BIKE"-project* <--CLICK
    "WILMINGTON MILE" license run - 204.542 MPH!
    "HOUSTON HALF MILE" - 196.8 MPH!
    "TEXAS MILE" -182.265 MPH stock --204.468 MPH "Brock's Performance" basic mods -- 227.2 MPH "RCC TURBO" low boost/half naked!

  4. #4
    Group Buy Guy ks-waterbug's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    Keep em coming along with suggestions of what else should be included... This is your oRg
    2000 Hayabusa, Blue
    1397cc (A.P.E.) 13:1; HMF BigBird exhaust
    Brock Cams Stg II/PCIIIUSB; RPM Fuel system/JohnnyCheese Tuned/Tested! Race Tech Suspension/Carrozzerria Wheels; Passport/Bel/Blinder Lasar jammer
    2006 FLSTC-I Heritage Softail
    2008 FLHTCUI Ultra Classic
    2008 Hayabusa, Blue
    Yosh TRC full system, Bagster, Passport Redline w/screamer, & LI Jammer
    Buell pegs, Pazzo levers, Zumo GPS, Ventura bags

  5. #5
    On a Steel Horse I ride.

    BusaWizard's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    Body panels numbers.
    If you're not living close to the edge, then you're taking up too much space.
    Fast is easy. Quick is hard.

  6. #6
    Hayabusa Master Dozerdriver's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    Rear axle nut is a 36 mm

  7. #7
    MotoGP Wannabe

    BA BUSA's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    chain 114 links
    Posted via Mobile Device

  8. #8
    Group Buy Guy ks-waterbug's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    Gotem...
    2000 Hayabusa, Blue
    1397cc (A.P.E.) 13:1; HMF BigBird exhaust
    Brock Cams Stg II/PCIIIUSB; RPM Fuel system/JohnnyCheese Tuned/Tested! Race Tech Suspension/Carrozzerria Wheels; Passport/Bel/Blinder Lasar jammer
    2006 FLSTC-I Heritage Softail
    2008 FLHTCUI Ultra Classic
    2008 Hayabusa, Blue
    Yosh TRC full system, Bagster, Passport Redline w/screamer, & LI Jammer
    Buell pegs, Pazzo levers, Zumo GPS, Ventura bags

  9. #9
    Hayabusa Immortal


    EarlyBird's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    The Bikes:
    2008 GSX1300R Blue/Black/Gold
    2009 GSXR1000 Maroon/Black

  10. #10
    New Recruit Gardzilla's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    How about Gen II spring rates? Has anything changed?

    Gen I Fork Springs = 0.850 kg/mm
    Gen I Shock Spring = 13.1 kg/mm

  11. #11
    Group Buy Guy ks-waterbug's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    Quote Originally Posted by Gardzilla View Post
    How about Gen II spring rates? Has anything changed?

    Gen I Fork Springs = 0.850 kg/mm
    Gen I Shock Spring = 13.1 kg/mm
    Anyone got the answer to this one?
    2000 Hayabusa, Blue
    1397cc (A.P.E.) 13:1; HMF BigBird exhaust
    Brock Cams Stg II/PCIIIUSB; RPM Fuel system/JohnnyCheese Tuned/Tested! Race Tech Suspension/Carrozzerria Wheels; Passport/Bel/Blinder Lasar jammer
    2006 FLSTC-I Heritage Softail
    2008 FLHTCUI Ultra Classic
    2008 Hayabusa, Blue
    Yosh TRC full system, Bagster, Passport Redline w/screamer, & LI Jammer
    Buell pegs, Pazzo levers, Zumo GPS, Ventura bags

  12. #12
    Busa08

    Default re: Gen II OEM parts guide/torque spec/wrench guide


  13. #13
    Hayabusa Master
    Greenbean's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    This is good info,

    Thanks...

  14. #14
    Hayabusa Master
    CCbusa05's Avatar
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    Default Fairng and fender nylon clips/pins

    For Gen I or Gen II
    Attached Images Attached Images  
    05 busa...........sold.
    07 GSX-R1000....."totaled"
    09 busa...........sold.
    Current ride: 2012 Kawasaki ZX14R Ninja

  15. #15

    Join Date
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    wot about front fork width still 43mm?

  16. #16

    Join Date
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    Shift Lever ( How many splines on the lever going into tranny have ? And what size is the part that sticks out of the Tranny ? ) Thanks, busatim

  17. #17
    Group Buy Guy ks-waterbug's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    So, whats everyone think? Good idea or no...? Are we missing anything that should be on here? I see some of the members questions are still unanswered...
    2000 Hayabusa, Blue
    1397cc (A.P.E.) 13:1; HMF BigBird exhaust
    Brock Cams Stg II/PCIIIUSB; RPM Fuel system/JohnnyCheese Tuned/Tested! Race Tech Suspension/Carrozzerria Wheels; Passport/Bel/Blinder Lasar jammer
    2006 FLSTC-I Heritage Softail
    2008 FLHTCUI Ultra Classic
    2008 Hayabusa, Blue
    Yosh TRC full system, Bagster, Passport Redline w/screamer, & LI Jammer
    Buell pegs, Pazzo levers, Zumo GPS, Ventura bags

  18. #18
    Top Gun
    busaville's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    weight of oil?

  19. #19
    Group Buy Guy ks-waterbug's Avatar
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    Quote Originally Posted by busaville View Post
    weight of oil?
    Good catch...
    2000 Hayabusa, Blue
    1397cc (A.P.E.) 13:1; HMF BigBird exhaust
    Brock Cams Stg II/PCIIIUSB; RPM Fuel system/JohnnyCheese Tuned/Tested! Race Tech Suspension/Carrozzerria Wheels; Passport/Bel/Blinder Lasar jammer
    2006 FLSTC-I Heritage Softail
    2008 FLHTCUI Ultra Classic
    2008 Hayabusa, Blue
    Yosh TRC full system, Bagster, Passport Redline w/screamer, & LI Jammer
    Buell pegs, Pazzo levers, Zumo GPS, Ventura bags

  20. #20
    Top Gun
    busaville's Avatar
    Join Date
    Feb 2008
    Location
    Louisiana
    Posts
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    Default re: Gen II OEM parts guide/torque spec/wrench guide

    Quote Originally Posted by busaville View Post
    weight of oil?
    10w-40 gen II

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