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  1. #1
    Seasoned Pilot crusty369's Avatar
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    Default Dumb ass assembly...

    Trying to put my new galfer set up on...apparently the hulk assembled my bike---chewing the hell out of this'd 8 mm fastener. Won't budge...
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  2. #2



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    Default Re: Dumb ass assembly...

    Make sure to use a 6 point socket. Less chance of stripping the head on the bolt.
    Past bikes.
    1993 Yamaha FZR 600. 2001 Suzuki TL1000R. 2002 Suzuki Hayabusa. 2005 GSX-R 1000. 2005 DRZ-400SM. 2002 KTM Duke II. 2004 Yamaha FJR 1300. 2006 Honda VFR 800. 2007 Kawasaki ZX 1400. 2009 Suzuki Hayabusa (Current)

  3. #3
    Hayabusa Immortal
    Schism's Avatar
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    Default Re: Dumb ass assembly...

    try some penetrating fluid to break her loose.

  4. #4
    Hayabusa Legend Ludicrous Speed's Avatar
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    Default Re: Dumb ass assembly...

    And a little heat on the surrounding part to expand it an let the penetrating oil get into the threads

    2009 White/Blue Brocks CT1, ECU reflashing, airshifter, Black chromed, HIDs, some other minor goodies
    2000 Blue and Silver- wrecked project bike "FrankenBusa"
    2004 Black and Purple 5.99 @129mph 1/8th mile TOTALLED BY AN UNINSURED PUNK KID!

  5. #5
    GODSPEED RACING

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    Default Re: Dumb ass assembly...

    Heat and oil
    second place is just a name for the first loser

    201.9mph , 1397 kit 206 RWHP (all motor), 3-9" Thompsons arm, BMC Filter, Airbox Mod, Adjustable Rear Links, 1" Reapers Risers, HID Low beam, Carbon Fiber Everywhere, pusher cover

  6. #6
    Hayabusa Immortal
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    Default Re: Dumb ass assembly...

    i agree with the above heat and oil works wonders especially if loc tite might have been used

  7. #7
    Rookie Craash's Avatar
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    Default Re: Dumb ass assembly...

    I feel for you! I'm rebuilding a '98 ZX9R (first real 9 second bike!) and it is amazing what 14 years and dissimilar metals can do to a bike! I've ended up replacing 50% of my fasteners . . .
    K11 Turbo - 303 HP - Going under the knife again!
    1998 ZX9R - Labor of Love - Rebuilding - Done!
    2009 SV650

  8. #8
    Top Gun sixpack577's Avatar
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    Default Re: Dumb ass assembly...

    Quote Originally Posted by Craash View Post
    I feel for you! I'm rebuilding a '98 ZX9R (first real 9 second bike!) and it is amazing what 14 years and dissimilar metals can do to a bike! I've ended up replacing 50% of my fasteners . . .
    I love the ZX9, pics please.
    Christ is Lord

  9. #9
    Rookie Craash's Avatar
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    Default Re: Dumb ass assembly...

    Quote Originally Posted by sixpack577 View Post
    I love the ZX9, pics please.
    I would, but right now the frame, swing arm, and all the other bits are at the powder coater. I do have 2 engines setting in my garage alond with lots of other stuff . . . . even the suspension it off getting traxxion/ohlinized.
    K11 Turbo - 303 HP - Going under the knife again!
    1998 ZX9R - Labor of Love - Rebuilding - Done!
    2009 SV650

  10. #10
    Rookie Craash's Avatar
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    Default Re: Dumb ass assembly...

    Found this blurry pick of when I brought her home.



    I'll be going back Lime Green, and I have a set of painted Green rims, and a set of chrome rims, both shod with Q2's 190/55's. I also have a new full set of sharkskins for her.
    K11 Turbo - 303 HP - Going under the knife again!
    1998 ZX9R - Labor of Love - Rebuilding - Done!
    2009 SV650

  11. #11
    Top Gun sixpack577's Avatar
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    Default Re: Dumb ass assembly...

    Quote Originally Posted by Craash View Post
    Found this blurry pick of when I brought her home.



    I'll be going back Lime Green, and I have a set of painted Green rims, and a set of chrome rims, both shod with Q2's 190/55's. I also have a new full set of sharkskins for her.
    Oh yeah! I remember the days when unless you had a ZX11 or GSXR1100, nothing would touch the ZX9.
    Still one of my all time favorites.
    You need a thread on it when it gets back together, this may be Hayabusa.org, but there's alot of us here who like them all.
    Threadjack over Crusty.
    Christ is Lord

  12. #12
    Rookie Craash's Avatar
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    Default Re: Dumb ass assembly...

    Almost over . . . . my first new (and totaled ) bike was a 94' ZX7R. I hit a barrier wall on it at a good clip. Lots of skin grafts and theropy. But, Damn I loved that bike. The only thing I wanted more was a 9. So, many years later here we go. It's amazing how many parts are still available for it. Nothing at all like the 'Busa, but still a nice selection. (although I'd love to find a carbon muzzy that was less that $600).
    K11 Turbo - 303 HP - Going under the knife again!
    1998 ZX9R - Labor of Love - Rebuilding - Done!
    2009 SV650

  13. #13
    Top Gun sixpack577's Avatar
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    Default Re: Dumb ass assembly...

    Quote Originally Posted by Craash View Post
    Almost over . . . . my first new (and totaled ) bike was a 94' ZX7R. I hit a barrier wall on it at a good clip. Lots of skin grafts and theropy. But, Damn I loved that bike. The only thing I wanted more was a 9. So, many years later here we go. It's amazing how many parts are still available for it. Nothing at all like the 'Busa, but still a nice selection. (although I'd love to find a carbon muzzy that was less that $600).
    I had a 94 ZX7!
    A couple friends had the ZX9s too. I was working my way towards getting one until summer of 01.
    What I thought at a glimpse blowing past me was an R1(never to be seen again), turned out to be what my friend said was the new gsxr1000. I knew I had to have one, I bought a new 02 gsxr1000 in 02.
    I would still love to have a ZX9 though, and I've seen a few go for great deals in the last couple years.
    They are becoming harder to find in nice shape too.
    Christ is Lord

  14. #14
    Rookie Craash's Avatar
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    Default Re: Dumb ass assembly...

    My 94 '7 was the green/blue combo. I think the only mods I had were the corbin seat, igniton advance and hand grips.

    This 9 wasn't in nice shape, it ran nice once I cleaned the carbs, but it looked like it had driven on salty roads for 10 years. It was really bad. But, the perfect senario from a ground up rebuild. I remeber how excited I was to pick up my 'Busa after the turbo install . . . This build MIGHT equal that. She started as a track progect (explains the money I've spent on suspension) but I think I'm going to license her now, too.
    K11 Turbo - 303 HP - Going under the knife again!
    1998 ZX9R - Labor of Love - Rebuilding - Done!
    2009 SV650

  15. #15
    Top Gun sixpack577's Avatar
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    Default Re: Dumb ass assembly...

    Quote Originally Posted by Craash View Post
    My 94 '7 was the green/blue combo. I think the only mods I had were the corbin seat, igniton advance and hand grips.

    This 9 wasn't in nice shape, it ran nice once I cleaned the carbs, but it looked like it had driven on salty roads for 10 years. It was really bad. But, the perfect senario from a ground up rebuild. I remeber how excited I was to pick up my 'Busa after the turbo install . . . This build MIGHT equal that. She started as a track progect (explains the money I've spent on suspension) but I think I'm going to license her now, too.
    Mine was black, and the mod list was excessive
    I need to scan some pics so I can post them at some point.
    Christ is Lord

  16. #16
    Rookie Craash's Avatar
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    Default Re: Dumb ass assembly...

    I'll track my build on my website, like I have with 'Busa. I'll let you know when I start getting pics up.
    K11 Turbo - 303 HP - Going under the knife again!
    1998 ZX9R - Labor of Love - Rebuilding - Done!
    2009 SV650

  17. #17
    Top Gun sixpack577's Avatar
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    Default Re: Dumb ass assembly...

    Quote Originally Posted by Craash View Post
    I'll track my build on my website, like I have with 'Busa. I'll let you know when I start getting pics up.
    Cool, look forward to checking it out.
    Christ is Lord

  18. #18
    Seasoned Pilot crusty369's Avatar
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    Default

    Vice grips....wunderbas..lol. Low grade fastener with a bevel....replaced it with an allen.
    Thanks for the advice...

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